Low-cost contour cuff for surgical tourniquet systems

ABSTRACT

A low-cost contour cuff for surgical tourniquet systems comprises: a sheath containing an inflatable bladder, the sheath having an arcuate shape, an outer surface and a centerline equidistant between first and second side edges; a securing strap non-releasably attached to the outer surface and formed of substantially inextensible material having a shape that is predetermined and substantially flat, wherein the strap includes a bending portion near a first strap end and a fastening portion near a second strap end, and wherein the bending portion is adapted to allow twisting of the bending portion out of the substantially flat shape to facilitate positioning of the fastening portion into any of a plurality of positions in the substantially flat shape; and fastening means for releasably attaching the fastening portion of the securing strap to the outer surface whenever the sheath is curved into a position for surrounding a limb.

FIELD OF THE INVENTION

This invention pertains to pneumatic tourniquet cuffs commonly used forstopping arterial blood flow into a portion of a surgical patient's limbto facilitate the performance of a surgical procedure, and forfacilitating intravenous regional anesthesia.

BACKGROUND OF THE INVENTION

Typical surgical tourniquet systems of the prior art include atourniquet cuff which encircles the limb of a surgical patient and atourniquet instrument which is releasably connected to an inflatablebladder within the tourniquet cuff through a length of tubing, therebyestablishing a gas-tight passageway between the cuff and the tourniquetinstrument. The tourniquet instrument contains a pressurized gas sourcewhich is used to inflate and regulate the pressure in the tourniquetcuff above a minimum pressure required to stop arterial blood flowdistal to the cuff, for a duration suitably long for the performance ofa surgical procedure. Many types of surgical tourniquet systems havebeen described in the prior art, such as those described by McEwen inU.S. Pat. Nos. 4,469,099, 4,479,494, 5,439,477 and McEwen and Jameson inU.S. Pat. Nos. 5,556,415 and 5,855,589.

Standard cylindrical tourniquet cuffs are ideally suited for applicationto patients with cylindrical limbs. However, when applied to a patientwith a tapered limb, a cylindrical cuff will not optimally match thelimb taper, and will typically result in a snug fit proximally and aloose fit distally. Consequently, a cylindrical cuff may prove unable toachieve a bloodless field distal to the cuff at normal pressures or mayrequire a substantially higher and more hazardous inflation pressure toachieve a bloodless field, and when inflated may have a tendency to rollor slide distally on the limb during a surgical procedure. In an effortto match the taper of a patient's limb at a desired cuff location, sometourniquet cuffs of the prior art are designed to have an arcuate shape,and are commonly called contour cuffs. When a contour cuff surrounds alimb having a matching taper, a uniformly snug fit can be achievedbetween the cuff and the limb from the proximal to distal cuff edges.Wide contour tourniquet cuffs of the prior art have been shown in thesurgical literature to substantially reduce pressures required to createa bloodless surgical field distal to the inflated cuff (Younger et al.,‘Wide Contoured Thigh Cuffs and Automated Limb Occlusion MeasurementAllow Lower Tourniquet Pressures’, Clin Orthop 428:286-293, 2004). Lowertourniquet pressures are associated in the surgical literature withlower risk of injuries to surgical patients.

Examples of contour cuffs of the prior art are described byRobinette-Lehman in U.S. Pat. No. 4,635,635, and in commercial productsmanufactured in accordance with its teachings (‘Banana Cuff’ steriledisposable tourniquet cuffs, Zimmer Arthroscopy Systems, EnglewoodColo.). Cuffs described by Robinette-Lehman have an arcuate shape(defined by the distal radius), contain a single fastening system withfixed orientation, and include a rigid plastic stiffener. The cuffdescribed in the '635 patent matches only a single limb taper for eachparticular cuff radius. For a limb with a differing taper, a cuff with adifferent arcuate shape matching that taper must be selected. When thecuff described by Robinette-Lehman '635 is applied to a limb with adiffering taper, the overlapping proximal and distal edges of the cuffwill not be superimposed upon one another, and will instead need to beskewed to obtain a sufficiently snug application and maximize thecontact area between the cuff and the limb. The thick laminateconstruction and rigid stiffener included by Robinette-Lehman makesskewing the respective overlapping ends of the cuff difficult, and whenskewed the orientation of the fixed fastening system may not beappropriate to safely and effectively allow the complete engagement ofthe velcro-type fastener to secure the cuff on the limb when inflated.

Other contour cuffs of the prior are described by McEwen in U.S. Pat.Nos. 5,312,431, 5,454,831, 5,578,055, 5,649,954, and 5,741,295. McEwegn'431 describes a cuff with an arcuate shape which overcomes thelimitations noted above, by replacing the rigid stiffener with flutedwelds in the bladder, and by including a complex pivoting means forsecuring the cuff around a limb having any one of a wide range of limbtapers at the cuff location. Although the cuff described by McEwen '431provides increased safety and improved shape-matching over a wide rangeof limb tapers, it does so by including a number of expensive componentsand laminated materials, with subassemblies that are labor-intensive andtime-consuming to manufacture. As a result, the contour cuff of McEwen'431 has a high cost of manufacture, preventing its cost-effective useas sterile disposable tourniquet cuff for single surgical procedures.

The prior-art contour cuff described in McEwen '431 employs multiplepivoting velcro-type hook fastening straps attached to D-shaped rings sothat they may pivot when the cuff is wrapped around a tapered limb, andalign with corresponding velcro-type loop material fastened to thesurface of the cuff. These D-shaped ring assemblies are in turn attachednear one end of the cuff. The ring assemblies allow the straps to pivotover a predetermined range when the cuff is wrapped around the limb tofully engage with the corresponding loop material on the outer surfaceof the cuff. Manufacturing the ring assemblies described in McEwen '431requires relatively large amounts of different materials, and requiresnumerous labor-intensive steps including cutting, alignment, sewing andwelding, all of which must be completed by skilled operators.

There is a need for a contour cuff for surgical tourniquet systems thatovercomes the hazards, problems and limitations of performanceassociated with prior-art contour cuffs, and that can be manufactured ata cost that is substantially lower than prior-art contour cuffs.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a view of the preferred embodiment applied to a taperedpatient limb.

FIG. 2 is a view of the preferred embodiment applied to a cylindricallyshaped patient limb.

FIG. 3 is an exploded view of the preferred embodiment.

FIG. 4 is a top view of the preferred embodiment.

FIG. 5 is a section view taken from FIG. 4.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

FIG. 1 shows the preferred embodiment in a surgical application anddepicts contour tourniquet cuff 10 secured circumferentially around atapered patient limb 12. FIG. 2 depicts contour cuff 10 securedcircumferentially around a substantially cylindrically shaped patientlimb 14.

Referring to FIG. 1, the inflatable portion of contour tourniquet cuff10 completely encircles patient limb 12 and is inflated by a source ofpressurized gas to a pressure that will occlude the flow of arterialblood in patient limb 12 distal to cuff 10. Cuff port 15 is comprised ofport inlet 16 and tubing 18 and provides a gas tight pneumaticpassageway to the inflatable portion of cuff 10. Tubing 18 is made fromflexible thermoplastic tubing and is permanently bonded to port inlet16. Tubing 18 is fitted with a suitable connector (not shown) to permitattachment to a tourniquet instrument such as that described by McEwenet al. in U.S. patent application Ser. No. 11/122,600, for the inflationof cuff 10. Tubing 18 has a length at least equal to the maximum widthof cuff 10 and allows cuff 10 to be used inside a sterile surgicalfield. In the preferred embodiment shown, cuff 10 is a single port cuff,where cuff port 15 provides a single pneumatic passageway to theinflatable portion of cuff 10. Those skilled in the art will appreciatethat the features described in the preferred embodiment may also beapplied to tourniquet cuffs having more than one port, such as thosedescribed by U.S. Pat. Nos. 4,469,099, 4,479,494, and 5,254,087.

As shown in FIGS. 3 and 4 cuff 10 has a substantially arcuate shape withthe width of the cuff reduced near the end edges. The arcuate shape ofcuff 10 and the degree to which the width near the end edges is reducedare predetermined to allow cuff 10 to be applied to limbs with apredetermined range of tapers such that cuff 10 remains substantially incontact with the limb along its width around the circumference of thelimb. When cuff 10 is correctly applied to a patient limb as shown inFIGS. 1 and 2, the side edge of cuff 10 with the greater radius isproximal and the side edge with the lesser radius is distal on the limb.

As shown in FIGS. 1 and 2, cuff 10 is secured around the limb bysecuring straps 20 and 22. Securing straps 20 and 22 are non-releasablyattached to a non-inflating region of cuff 10 near an end edge. Securingstraps 20 and 22 have fastening portions which releasably engage withthe outer surface of cuff 10 and bending portions which permit thefastening portions to be positioned such that they can completely engagethe outer surface within the side edges of cuff 10. In the preferredembodiment the outer surface of cuff 10 and the fastening portions ofsecuring straps 20 and 22 are formed from velcro-type materials. Theouter surface of cuff 10 is a loop type material and the fasteningportions of securing straps 20 and 22 are formed from hook typematerial.

Limb 14 shown in FIG. 2, has a substantially cylindrical shape and hasbeen selected to represent a limb with the minimum amount of taper towhich cuff 10 can be applied. As shown in FIG. 2, the bending portionsof securing straps 20 and 22 twist to permit the fastening portions tomove towards the proximal side edge of the cuff so that they maycompletely engage the outer surface of cuff 10 and maintain theirsubstantially flat shape.

Limb 12 shown in FIG. 1 has a substantially tapered shape and has beenselected to represent a limb with the maximum amount of taper to whichcuff 10 can be applied. As shown in FIG. 1, the bending portions ofsecuring straps 20 and 22 twist to permit the fastening portions to movetowards the distal side edge of the cuff so that they may completelyengage the outer surface of cuff 10.

When cuff 10 is properly secured around a limb the fastening portions ofsecuring straps 20 and 22 are completely engaged within the side edgesof the cuff. The materials comprising the outer surface of cuff 10 andthe fastening portions of securing straps 20 and 22 have contrastingcolors. In the preferred embodiment, the outer surface of cuff 10 iscolored black and the fastening portions of securing straps 20 and 22are colored white. The contrasting colors provide a user of cuff 10 witha visual indication that the securing straps have been correctlypositioned within the side edges of the cuff. When the securing strapsare correctly positioned the outer surface of the cuff will be clearlyvisible completely around the perimeter of the ends of the securingstraps.

As described below, cuff 10 is constructed of materials that areappropriate for a single-use sterile disposable tourniquet cuff. Topermit cuff 10 to be used in a sterile surgical field, cuff 10 issterilized at time of manufacture by exposure to a sterilizing agentwithin a sterilizing process determined to be safe and effective. Toprevent deterioration of the cuff, and to maintain the integrity of thepneumatic passageways within cuff 10, a sterilization agent and processthat will not harm the materials or components of cuff 10 is selected bythe manufacturer. In the preferred embodiment cuff 10 is sterilized byexposure to gamma radiation or electron beam radiation.

The cost of materials and labor are important considerations in themanufacture of tourniquet cuffs intended for a single use and thendisposal. To minimize the cost of materials and assembly of cuff 10,materials are selected which are not intended to withstand exposure tosubsequent sterilization and cleaning processes. The subsequentsterilization or cleaning of cuff 10 by agents and processes commonlyused in health care facilities, such as ethylene oxide gassterilization, hydrogen peroxide gas sterilization, high temperature andpressure steam sterilization, sterilization by other chemical agents,and pasteurization, are all capable of adversely affecting the integrityof the materials and pneumatic passageways of cuff 10.

FIG. 3 is an exploded view of the individual components that are joinedtogether as described below to form cuff 10. For clarity, cuff tubing 18is not shown in FIG. 3.

To reduce manufacturing equipment and labor costs it is desirable tomanufacture cuff 10 in a single dielectric welding operation. Thisrequires that the thermoplastic polymers comprising the components ofcuff 10 be prevented from welding at selected surfaces as describedbelow.

Top sheet 24 forms the outer surface of cuff 10 and is a flexible knitloop nylon material (for example, 200 Series Loop Material, Aplix Inc.,Charlotte, N.C. 28241) adapted for secure engagement with the hookmaterial of the fastening portions of securing straps 20 and 22 andsecondary fastener 26. It will be appreciated that top sheet 24 may bemade from other types of flexible sheet materials to which velcro-typematerials have been permanently attached and that the sheet material maynot be completely covered by the velcro-type material. For example topsheet 24 may be comprised of a woven nylon fabric with nylon loopmaterial bonded to the fabric only in predetermined areas for engagementwith the fastening portions of securing straps 20 and 22.

Securing straps 20 and 22 are formed from substantially flat flexibleinextensible materials, such as the nylon hook material that is commonlyused in hook and loop velcro-type fastening applications. As describedabove, securing straps 20 and 22 have a fastening portion and a bendingportion. The bending portion of securing strap 20 and 22 has a widthless than the width of the fastening portion, the reduced width of thebending portion allows the bending portion to twist out of itssubstantially flat shape to facilitate positioning of the fasteningportion. It will be appreciated that the fastening portion and bendingportion of securing straps 20 and 22 may be comprised of differentmaterials that are permanently joined together to form the securingstrap, for example the bending portion may be comprised of a materialthat is substantially more flexible than the material comprising thefastening portion. For further example, securing straps 20 and 22 couldbe comprised of a bending portion formed from a segment of grosgrainribbon which is permanently joined to a fastening portion formed from asegment of nylon hook material. As described above the materialcomprising the fastening portion of securing straps 20 and 22 is acontrasting color to the material comprising top sheet 24.

Secondary fastener 26 is comprised of hook material similar to the hookmaterial that forms the fastening portions of securing straps 20 and 22.Secondary fastener 26 is attached to the outer surface of bottom sheet30 and engages with the loop material of top sheet 24. Secondaryfastener 26 facilitates cuff application and alignment by providing ameans for maintaining cuff 10 in position around patient limb 12 whilesecuring straps 20 and 22 are positioned and engaged. The additionalfastening surface area provided by secondary fastener 26 allows thelength of securing straps to be reduced from what otherwise would berequired to maintain cuff 10 secured around a limb and thereby increasesthe range of limb tapers to which cuff 10 can be applied. Secondaryfastener 26 also helps improve the stability of cuff 10 on the limb byresisting lateral movement of the overlapped cuff end.

Bottom sheet 30 and middle sheet 32 are made of a flexible woven nyloncloth, coated on one surface with a thermoplastic polymer (for example,70 Denier nylon cloth coated with thermoplastic polyurethane 0.004″thick). The thermoplastic polymer coating prevents the passage of gasthrough bottom sheet 30 and middle sheet 32 and allows bottom sheet 30to be welded to middle sheet 32 in selected areas to form an inflatablebladder 34 as shown in cross-section in FIG. 5. In the preferredembodiment the thermoplastic coating on bottom sheet 30 and middle sheet32 is polyurethane, but it will be appreciated by those skilled in theart that other thermoplastic polymers may be used as coatings on bottomsheet 30 and middle sheet 32 providing they can be joined withsufficient strength to maintain the integrity of cuff 10 when inflated.

Tie strap 36 is a soft fabric polymer coated ribbon material (Grosgrain⅝″ wide, Dynatex Textiles Inc., Toronto, Ontario, Canada) that is shownin FIG. 3 positioned between middle sheet 32 and bottom sheet 30 at anend edge of cuff 10. Tie strap 36 is secured to bottom sheet 30 andmiddle sheet 32 by welds and provides a means for the user to align andpull cuff 10 snug around the limb. When cuff 10 has been secured arounda limb the ends of tie strap 36 are tied together to help maintain theoverlapping portion of the cuff in alignment around the limb bypreventing the cuff from twisting, telescoping and rolling on the limbwhen inflated. It will be apparent that tie strap 36 may also bepositioned between top sheet 24 and middle sheet 32 near an end edge ofcuff 10 and secured by stitching at the side edges of cuff 10.

As shown in FIG. 4 and in cross-section in FIG. 5, port inlet 16 has aright angle configuration and has a flange for bonding with middle sheet32. Port inlet 16 is made of a thermoplastic polymer that is compatiblewith and can be welded to the thermoplastic coating of middle sheet 32to form a gas-tight seal.

Port mask 38 is interposed between port inlet 16 and bottom sheet 30. Inthe preferred embodiment, port mask 38 is formed from the same materialas bottom sheet 30.

To permit the cost effective manufacture of cuff 10 it is desirable toform the welds joining middle sheet 32 to bottom sheet 30 and port inlet16 in a single dielectric welding operation. To prevent port inlet 16from bonding to bottom sheet 30 during the dielectric welding operationport mask 38 is placed below port inlet 16 such that the polyurethanecoated surface of port mask 38 is facing the polyurethane surface ofbottom sheet 30 and the nylon cloth surface is facing port inlet 16.

During the welding operation, port mask 38 bonds to bottom sheet 30 inthe region of the weld area joining the flange of port inlet 16 tomiddle sheet 32 and forms port mask weld 40 as shown in thecross-section of cuff 10 depicted in FIG. 5. Port mask weld 40 securesport mask 38 within inflatable bladder 34 preventing it from interferingwith the inflation and deflation of inflatable bladder 34. The nylonfabric surface of port mask 38 is not compatible with the materialcomprising port inlet 16 and thereby prevents port inlet 16 from bondingto the top surface of port mask 38 during the welding operation.

FIG. 4 is a top view of the preferred embodiment laid flat and shows theareas where middle sheet 32 is welded to bottom sheet 30 and port inlet16. Port inlet 16 is welded to middle sheet 32 at port weld 42. Middlesheet 32 is also welded to bottom sheet 30 at bladder perimeter weld 44,non-inflating region weld 46, and flute welds 48. Top sheet 24 issecured to middle sheet 32 and bottom sheet 30 by stitching 49 aroundthe perimeter of top sheet 24 as shown in FIG. 5.

Bladder perimeter weld 44 defines inflatable bladder 34 of cuff 10 whichis shown in cross-section in FIG. 5. Bladder 34 has distal and proximalside edges; the proximal side edge of bladder 34 has a greater radiusthan the distal side edge of bladder 34. In the preferred embodimentbladder perimeter weld 44 has a greater width along the distal side edgeof bladder 34 than it has along the proximal side edge of bladder 34.The increased width of the bladder perimeter weld along the distal edgeof bladder 34 acts to stiffen the edge of the cuff and thereby helpimprove the cuff's roll stability when inflated. Only the width of thebladder weld along the distal edge is increased as inflated cuffs tendto roll only distally down the limb. By increasing the width of thebladder weld only along one side edge in the preferred embodiment thewidth of the inflatable bladder is maximized for a given overall cuffwidth. Prior art cylindrical cuffs that are substantially rectangular inshape do not have defined proximal and distal side edges; theirorientation when applied to a limb is not predetermined by their shape.Wide bladder welds in prior art cuffs to improve stability must be madealong both side edges of the bladder as the cuff may be applied ineither orientation, thereby reducing the maximum possible bladder widthfor a given cuff width.

Middle sheet 32 and bottom sheet 30 are joined together by several flutewelds 48; these welds are perpendicular to the side edges of cuff 10 andextend radially towards the centerline of cuff 10. Flute welds 48 act inplace of a stiffing element to constrain inflatable bladder 34 of cuff10 when inflated. Flute welds 48 prevent relative lateral movementbetween selected areas of bottom sheet 30 and top sheet 24 reducing thetendency of cuff 10 to roll along the longitudinal axis of the limb.

The perimeter of non-inflating region weld 46 shown in FIG. 4, defines anon-inflating region near an end edge of cuff 10. Secondary fastener 26is attached to the outer surface of bottom sheet 30 by stitching aroundits perimeter within the non-inflating region. Securing straps 20 and 22are attached to the outer surface of top sheet 24 within thenon-inflating region also by stitching. The stitching attaching securingstraps 20 and 22 passes through the material of secondary fastener 26which helps to distribute the loads at the attachment points of securingstraps 20 and 22 across the end edge of cuff 10.

As shown in FIG. 4, securing straps 20 and 22 are attached near thebending portion to the outer surface of top sheet 24 such that they aresubstantially parallel to the center line of cuff 10. Securing strap 20is attached between the centerline and the proximal side edge of thecuff. Securing strap 22 is attached between the centerline and thedistal side edge of the cuff. As described above the bending portions ofsecuring straps 20 and 22 allow the fastening portions to be placed inpositions other than those substantially parallel to the center line ofcuff 10.

It will be apparent that securing straps 20 and 22, and secondaryfastener 26 may be attached by other mechanical fastening means or bywelding or adhesives. It will also be apparent that bladder 34 could beextended eliminating non-inflating region weld 46 and the non-inflatingregion of the cuff.

Cuff 10 includes a label 50, shown in FIG. 3 and 4. Label 50 has printedmarks to indicate to a user of cuff 10: that cuff 10 is intended for asingle use; the proximal and distal side edges of cuff 10; the area oftop sheet 24 that secondary fastener 26 and securing straps 20 and 22are to be completely engaged with. Label 50 is comprised of printedTyvek label material with a thermally activated adhesive backing. Label50 is die cut to match the shape of cuff 10 near an end edge and adheredto top sheet 24 near an end edge as shown in FIGS. 3 and 4. The Tyvekmaterial of label 50 does not engage with the hook materials ofsecondary fastener 26 and securing straps 20 and 22. Label 50 acts as abarrier, preventing secondary fastener 26 and securing straps 20 and 22from engaging with the loop material of top sheet 24 in the regioncovered by label 50. To insure that inflatable bladder 34 completelyencircles a limb when secondary fastener 26 and securing straps 20 and22 are completely engaged with top sheet 24, the length of label 50 isselected in the preferred embodiment to be substantially equivalent toor greater than the length of the non-inflating region of cuff 10 towhich securing straps 20 and 22 and secondary fastener 26 are fixed.

Label 50 also acts to stiffen the end edge of cuff 10 and helps preventthe end edge from curling as cuff 10 is pulled snug around a limb bytension on tie strap 36.

The preferred embodiment is substantially comprised of top sheet 24,middle sheet 32 and bottom sheet 30. It will be apparent that top sheet24 may be coated with a thermoplastic coating compatible with thecoating on bottom sheet 30 and that middle sheet 32 may be eliminatedand an inflatable bladder formed between top sheet 24 and bottom sheet30. This would also eliminate the need for stitching 49 securing topsheet 24 to middle sheet 32 and bottom sheet 30.

In the preferred embodiment flute welds 48 help improve the rollstability of cuff 10 when inflated on a limb by preventing middle sheet32 from moving laterally with respect to bottom sheet 30 at selectedlocations. It will be apparent that flute welds 48 could be replaced byother means to help prevent roll, such as a stiffening sheet made from athermoplastic material less flexible than middle sheet 32 and having anarcuate shape. A stiffening sheet may be interposed between top sheet 24and middle sheet 32 or be interposed between middle sheet 32 and bottomsheet 30 within the perimeter of inflatable bladder 34. To furtherimprove stability, the stiffening sheet may be bonded to the innersurface of middle sheet 32 such as described in U.S. patent applicationSer. No. 11/304,363.

The embodiment illustrated is not intended to be exhaustive or limit theinvention to the precise form disclosed. It is chosen and described inorder to explain the principles of the invention and its application andpractical use, and thereby enable others skilled in the art to utilizethe invention.

1. A low-cost contour cuff for surgical tourniquet systems, comprising:an inflatable bladder having an arcuate shape; an inner surface and anouter surface enclosing the bladder; a securing strap non-releasablyattached to the outer surface near a first strap end and segmented intoa bending portion near the first strap end and a fastening portion neara second strap end, wherein the fastening portion is adapted forreleasable attachment to the outer surface, and wherein the bendingportion has a predetermined flexibility sufficient for bending thefastening portion to releasably attach substantially all of fasteningportion to the outer surface when the bladder surrounds a limb; andwherein the inflatable bladder is formed by outer and inner sheets offlexible thermoplastic material welded together along first and secondbladder side edges and first and second bladder end edges, and whereinthe entire width of the weld along the first side edge of the sheathfrom the first bladder end edge to the second end edge, is greater thanthe width of the weld along the second side edge of the sheath.
 2. Theapparatus as described in claim 1 wherein the securing strap is formedof flexible and substantially inextensible material, wherein thefastening portion has a predetermined fastening width dimension andwherein the bending portion has a predetermined bending width dimensionless than the fastening width dimension; and a secondary fastenerattached to the inner surface of the bladder and underlying the firststrap end, and wherein the first strap end is attached to the outersurface by stitching that passes through the secondary fastener.
 3. Theapparatus as described in claim 1 wherein the fastening portion of thesecuring strap carries a first predetermined color contrasting with asecond predetermined color carried on the outer surface, therebyfacilitating visual determination of complete attachment of thefastening portion to the outer surface.
 4. The cuff of claim 1 furthercomprising: a label barrier located at one bladder end edge andextending from the first side edge to the second side edge and coveringa region of the outer surface at that end edge; and wherein thefastening portion of the securing strap includes fastening means forengaging the outer surface of the bladder that is not covered by thelabel barrier whenever the bladder is curved into a position forsurrounding a limb, the fastening means being configured so that thefastening portion of the securing strap overlaps but is unable to engagethe region of the outer surface that is covered by the label barrier. 5.The cuff of claim 1 further comprising: a port connected to andcommunicating pneumatically with the inflatable bladder, wherein theport is releasably connectable to a tourniquet instrument for supplyingthe bladder with pressurized gas, wherein the port includes an inletwelded to the outer bladder sheet; and a port mask formed with twoopposite surfaces, one surface being the same material as the innerbladder sheet and interposed between the inlet and the inner bladdersheet to prevent welding of the inlet to the inner bladder sheet.
 6. Alow-cost contour cuff for surgical tourniquet systems, comprising: asheath containing an inflatable bladder, the sheath having an arcuateshape, an outer surface and a centerline equidistant between first andsecond side edges, the sheath also having an inner surface and first andsecond sheath ends; a port connected to and communicating pneumaticallywith the inflatable bladder, wherein the port includes flexiblethermoplastic tubing having a length at least equal to the maximum widthof the sheath, and wherein the tubing is releasably connectable to atourniquet instrument for supplying the bladder with pressurized gas; asecuring strap non-releasably attached to the outer surface at the firstsheath end, wherein the strap includes a bending portion near a firststrap end and a fastening portion near a second strap end, and whereinthe bending portion is adapted to allow twisting of the bending portionout of a substantially flat shape to facilitate positioning of thefastening portion on the sheath outer surface; a label barrier locatedat an edge of the second sheath end of the sheath extending from theedge of the second sheath end to cover a region of the sheath outersurface at the second sheath end from the first side edge to the secondside edge; the fastening portion of the securing strap includingfastening means for engaging the outer surface of the sheath that is notcovered by the label barrier whenever the sheath is curved into aposition for surrounding a limb, the fastening means being configured sothat the fastening portion of the securing strap is unable to engage theregion of the outer surface that is covered by the label barrier suchthat the first sheath end must overlap the label barrier to enable thefastening portion of the securing strap to engage the outer surface awayfrom the label barrier; wherein the bladder includes first and secondbladder sheets and the port includes an inlet welded to the firstbladder sheet; and a port mask formed of the same material as the secondbladder sheet and interposed between the inlet and the second bladdersheet to prevent welding of the inlet to the second bladder sheet. 7.The apparatus as described in claim 6, wherein the securing strap isformed of flexible and substantially inextensible material, wherein thefastening portion has a predetermined fastening width dimension andwherein the bending portion has a predetermined bending width dimensionless than the fastening width dimension.
 8. The apparatus as describedin claim 6, wherein the securing strap is formed by a bending member ofa first material having a first predetermined flexibility and that isjoined to a fastening member of a second material having a secondpredetermined flexibility, wherein the first material is different fromthe second material.
 9. The apparatus as described in claim 6, whereinthe fastening portion of the securing strap carries a firstpredetermined color contrasting with a second predetermined colorcarried on the outer surface, thereby facilitating visual determinationof complete attachment of the fastening portion to the outer surfacewithin the first and second side edges.
 10. The apparatus as describedin claim 6, wherein the second bladder sheet is made of material havinga polyurethane coated surface and a nylon cloth surface.
 11. Theapparatus as described in claim 10, wherein the port mask is welded tothe second bladder sheet, and the apparatus includes the tourniquetinstrument for supplying the bladder with pressurized gas.
 12. Theapparatus as described in claim 6 wherein the cuff includes secondarysecuring means attached to the inner surface of the sheath near thefirst sheath end, and wherein the secondary securing means isunattachable to the label barrier but is adapted for releasableattachment to the outer surface whenever the sheath surrounds the limband overlaps upon itself so that the secondary securing means attachesto the outer surface away from the region covered by the label barrier.